TQCS Software

Sistema de controle da qualidade da temperatura: Gravação e armazenamento completos das temperaturas do processo, por exemplo, em aplicações de forja, de vazamento ou de aquecimento por indução.

TQCS Software
TQCS Software
TQCS Software
TQCS Software

Key Features

  • Central, order related and manipulation-safe temperature recording for every single work piece and simultaneously measure up to 30 machines
  • Connects easily to existing machine controllers – manufacturer independent
  • Modular system for easy upgrade or retrofit
  • Enables reliable identification and discharge of scrap
  • Archival data storage for 30 years or more
  • Applicable on any Windows PC (Windows 7 or higher)
  • Optional data exchange with existing ERP system
  • Optional control of the pyrometer with online calibration check

Details

The TQCS software is used in combination with digital or analog pyrometers for recording and documentation of temperatures for every single processed piece on up to 30 machines simultaneously.

Connect orders to temperature readings to ensure quality product. This easy-to-upgrade software uses central data processing (detached from the machine) and reduces possible manipulation.

The transparent display, documentation, and archiving of all relevant process temperatures guarantees a consistent product with proof of adherence to quality specifications. Meet both demanding customer requirements as well as constantly growing norm standards.

The measured temperature data can also be used for process optimization. The automatic and reliable identification and discharging of scrap is only one example of possible options.

Connect the TQCS software easily to existing machine controls, e.g. via RS485 or Profibus. Optionally, a fully automatic data exchange via TCP/IP-LAN between the user’s ERP software and their customers is possible.

The modular system makes possible an easy upgrade and retrofitting - even for the majority of existing installations and independent of the machine manufacturer. Further safety and reliability is e.g. given by the optional and regular control and documentation of the used pyrometers by making online calibration checks.

Documentação

 

OPTION 1
Measuring Data Transmission Only
For the transmission of temperature measuring data LumaSense pyrometers with digital interface (RS485) can be connected to a PC using an RS485 cable

OPTION 2
Measuring Data Transmission Only
For the transmission of temperature measuring data any pyrometer (including pyrometers from other manufacturers) can be combined with a DA 6000 (RS485 version) via the 0…20 mA or 4…20 mA output and then connected to a PC using an RS485 cable.

OPTION 3
Measuring Data Transmission and Active Control of the Measured Work Pieces
Using the 0…20 mA or 4…20 mA output any pyrometer (including pyrometers from other manufacturers) can be connected to a special PLC that is integrated into the control cabinet of the machine. In doing so, not only the transmission of measuring data but also an active intervention into the system and switch control (gate) is feasible. This makes possible the selection /classification of every single workpiece based on its temperature (too cold – ideal – too warm).

OPTION 4
Measuring Data Transmission and Active Control of the Measured Work Pieces
This option is identical to option 3 but in this case the PLC is mounted in a special control box. This box features 4 digital inputs, 4 digital outputs, 1 analog output and a Profibus interface. Moreover it provides additional operation and display options such as:

  • Order Start / Stop
  • Display of order status
  • Fault indication
  • Pilot light on/off
  • Part counting function

Encontre um Representante local

Para comprar um novo produto ou solicitar algum serviço

Serviço & Suporte

Saiba mais sobre todas as opções de serviços de campo e garantia de produtos.